Responding to load-switching voltage sags on weak LV networks

The problem

When a large load switches onto a low-voltage feeder (a fast EV charger, a heat-pump compressor, a welding set, an irrigation pump), it draws a step change in current. That current flows through the upstream impedance of the supply: the distribution transformer, the LV main, and the service conductor. On a weak network (high source impedance, low fault level) the resulting voltage drop is large enough to be seen as a sag at the point of connection and at neighbouring premises.

The drop is approximated by:

Two features of LV networks make this acute. First, the inrush of motors and switched-mode loads is reactive-heavy, so Q is momentarily large. Second, most large LV loads are single-phase, so the sag, and the voltage unbalance that comes with it, appears on one phase while the others are largely unaffected.

Conventional responses are poorly matched to the problem. Switched capacitor banks produce reactive output that falls with the square of voltage, giving least support exactly when voltage is depressed, and they cannot act per phase or respond within a cycle. On-load tap changers are too slow for switching events and act on the whole feeder rather than the affected phase. Reconductoring removes the constraint but requires capital and an outage.

How the EcoVAR responds

The EcoVAR is a shunt-connected LV distribution STATCOM. It measures voltage continuously and injects a controlled current at the point of connection to oppose the disturbance. Three characteristics matter for switching sags.

Current-source behaviour

As a voltage-source converter under closed-loop control, the EcoVAR’s injected current is set by its controller, not by the line voltage. Unlike a capacitor, its support does not collapse as voltage falls; it holds its commanded output through the sag, up to its rating.

Per-phase injection

The EcoVAR controls each phase independently. When a single-phase load causes an unbalanced sag, it supports the affected phase and corrects the unbalance without disturbing the other two — something a positive-sequence or three-phase-balanced compensator cannot do.

Fast closed-loop response

Power-electronic switching lets the converter react within a few cycles, fast enough to arrest the step a switching load produces rather than ride it out.

Because the same converter also performs active harmonic filtering, a load that both depresses voltage and injects harmonics (a drive or a charger) is addressed by one device.

What to expect, and how it scales

Reactive shunt compensation acts on voltage through the network reactance, X. The EcoVAR is strongest where the sag is reactive-dominated (motor inrush, switching transients) or unbalanced — which covers most LV switching events, and where per-phase injection corrects the sag and the unbalance together.

Where a sag is instead driven by a sustained, largely balanced real-power draw on a resistive feeder, reactive injection alone has less to work with. The EcoVAR can then be upgraded with EcoSTORE storage to supply the real-power component alongside its reactive support, addressing the P·R term of the voltage drop directly while retaining per-phase voltage control, phase balancing and harmonic filtering. The connection point and platform are unchanged; the same asset scales from reactive support to combined real-and-reactive support as the network’s needs grow.

In deployment

The EcoVAR installs without a network outage and retrofits to existing pole-mount (Alto) or ground-mount (Terra) sites. From a single shunt connection it provides per-phase voltage support, phase balancing and active harmonic filtering — relieving a switching-sag constraint without reconductoring or a transformer change.

Connecting a Low Voltage STATCOM to the Distribution Network

How a STATCOM connects to the LV network is a work-practices decision, not a technical one. The unit performs identically across every arrangement below — what changes is only how technicians isolate and power it down.

The shunt connection

A low voltage distribution STATCOM, such as the EcoVAR, connects to the LV feeder as a shunt device — it taps the network in parallel rather than in series. The feeder continues to carry its normal load; the STATCOM draws from the same connection to inject or absorb reactive current per phase. Because the connection is parallel, the feeder does not need to be de-energised to connect or remove the unit. Only the shunt tap point is worked, so there is no customer outage to bring a STATCOM into or out of service.

Every shunt connection needs a device between the STATCOM and the feeder that provides overcurrent protection and a means of isolation. Three arrangements are common. The choice is driven by the utility’s work practices and risk appetite — not by any difference in how the STATCOM performs. All three deliver identical operation.

Option 1 — Outdoor fuses

The lowest-cost method is a set of outdoor fuses, rated at 100 A, connecting the STATCOM to the overhead line on the shunt circuit.

The 100 A rating reflects the EcoVAR’s operating profile and its thermal environment. Full rated current is 63 A continuous, with a short-time capability of 1.5 × rated (about 95 A) under fault conditions. Most off-the-shelf MCBs derate their current rating at elevated ambient temperatures; at the EcoVAR’s 50 °C maximum, a marginally-sized breaker could trip spuriously at full output. Rating the device at 100 A holds margin above the derated threshold, so it carries full load without nuisance operation while remaining low enough to protect the connection. The rating is standardised at 100 A for both the fuse and circuit-breaker arrangements.

This is the fastest, simplest and most economical arrangement, with the fewest components in the circuit and therefore the fewest potential points of failure. Isolation is achieved by pulling the fuses. Because the STATCOM draws its operating supply from the same connection, removing the fuses is also the only way to override the unit and power it down.

The constraint is operational: some utilities’ work practices prohibit technicians from pulling live LV fuses. Where that rule applies, fuses alone are not a workable isolation method.

Option 2 — Switchboard with circuit breaker

For utilities that do not permit live fuse pulling, the connection is made through a small outdoor switchboard on the shunt circuit, between the STATCOM and the LV feeder. The switchboard houses a circuit breaker rated at 100 A.

The circuit breaker is a load-break device. It provides a rated switching point that brings the STATCOM in and out of service without pulling fuses, satisfying work practices that prohibit live fuse operation. The trade-off is one additional component and the associated cost, in exchange for an operator-friendly switching point.

Option 3 — Switchboard with circuit breaker, fuses and surge protection

The most conservative utilities add backup fuses and surge protection to the switchboard. The fuses provide backup overcurrent protection and fault coordination; the surge protection guards against transient overvoltages entering from the LV network.

This should be weighed carefully. Every additional device is a potential point of failure and a maintenance item. The marginal protection gained needs to be balanced against reduced overall reliability, a larger enclosure, and higher lifecycle cost.

Choosing an arrangement

The STATCOM operates the same way in all three cases. Match the connection arrangement to your work practices and your risk appetite, and avoid adding components whose protection you will not use. For most utilities the decision comes down to a single question: are technicians permitted to pull live LV fuses? If yes, fuses are sufficient. If no, a switchboard with a circuit breaker is the practical minimum.

Free Midday Power Comes With a Technical Catch

By Mike Wishart, Founder & CEO, EcoJoule Energy

As Australia accelerates its transition to renewable energy and retail energy prices continue to rise, initiatives like the Commonwealth Government’s Solar Sharer program are a positive step forward.

Encouraging households to use electricity during the middle of the day, when rooftop solar generation is at its peak, makes sense. It rewards consumers, supports clean energy utilisation, and helps reduce reliance on fossil fuel generation during other parts of the day.

However, as with any major shift in how and when energy is consumed, there are technical realities that must be carefully managed.

The Solar Sharer concept is simple: offer households a defined window of free or heavily discounted electricity during peak solar production hours. The goal is to soak up excess generation and avoid curtailment. But when thousands, or potentially millions, of households respond to the same pricing signal at the same time, the impact on local low-voltage networks can be significant.

Electricity distribution networks were not designed for synchronised behaviour at this scale. Historically, household demand has been relatively diverse and staggered. People cook, run appliances, and charge devices at different times. This natural diversity smooths out demand peaks.

Programs like Solar Sharer risk compressing that diversity into a narrow window. When the free power period begins, EV chargers ramp up simultaneously. Home batteries switch into charging mode. Pool pumps, air conditioners, hot water systems, and high-load appliances are programmed to start. While the intent is to align demand with solar supply, the local network can experience rapid voltage rises, swings, and phase imbalances.

Voltage management at the low-voltage level is becoming one of the most critical challenges of the energy transition. High rooftop solar penetration already creates periods of elevated voltage in many suburbs. Adding synchronised demand spikes on top of high generation can cause voltage instability in both directions.

These fluctuations are not just theoretical. Excessive voltage swings can trigger inverter protection settings, leading to solar export curtailment. Sensitive equipment can also be affected by poor power quality. Transformers and distribution assets may experience additional thermal stress. Over time, unmanaged localised stress accelerates wear and increases maintenance costs for network operators.

Importantly, this is not an argument against Solar Sharer or similar programs. On the contrary, they are well-intentioned and necessary as we rethink how to better integrate distributed renewable energy. But price signals alone are a blunt instrument. They need to be supported by intelligent, localised voltage and power quality management.

The grid is no longer a one-way system. It is dynamic, bidirectional, and increasingly decentralised. That means solutions must exist not only at substations and along feeders, but also behind the meter, within homes, businesses, and community assets.

Smart voltage regulation technology can provide the responsive buffering required to smooth these synchronised events. By dynamically absorbing or supplying reactive power, managing voltage levels in real time, and stabilising local phases, advanced systems can prevent the cascading effects of large-scale behavioural shifts.

This is where infrastructure innovation becomes critical. The energy transition is not just about adding more solar panels or batteries. It is about ensuring that the foundational electrical architecture can handle new usage patterns safely and reliably.

At EcoJoule Energy, we see this challenge firsthand. Our EcoVAR and EcoSTORE technologies are specifically designed to strengthen low-voltage networks in high renewable penetration environments. EcoVAR actively manages voltage and power factor in real time, smoothing fluctuations and improving power quality. EcoSTORE provides fast-response energy storage that can absorb excess generation or support demand spikes, reducing strain on local assets.
Together, these systems help create a more resilient and flexible grid at the edge. They allow innovative programs like Solar Sharer to succeed without compromising stability. Instead of networks reacting to volatility, they become adaptive and self-balancing.

Australia is leading the world in rooftop solar adoption. That leadership brings both opportunity and responsibility. As we introduce new market mechanisms to better utilise renewable energy, we must ensure the technical foundations keep pace.

The future of energy is distributed, digital, and dynamic. By combining smart policy with smarter infrastructure, we can unlock the full value of programs like Solar Sharer — delivering lower costs, cleaner power, and a stable grid for all Australians.

The transition is happening. The question is not whether we move forward, but how intelligently we do it.

About Mike Wishart

Electronics industry veteran Mike Wishart founded EcoJoule Energy in 2014 after a long career in the power electronics industry. EcoJoule Energy develops and deploys Low Voltage Distribution STATCOMs and Battery Energy Storage Systems (BESS) for electricity distribution networks. The company’s EcoVAR platform is in service across four continents. In 2025, the company raised $15 million of growth capital from investors, including Ellerston Capital and the Clean Energy Finance Corporation (CEFC).